Moeilijkheden, verbonden aan planten-geografisch werk op Java

Rede Wageningen, 22 maart 192

Metal forming progress since 2000

Considerable changes have occurred in metal forming in the last decade. A record of these changes can be found in keynote papers presented by the members of the Scientific Technical Committee-Forming, at the CIRP Annual General Meeting each year. The keynote papers are excellent references on important developments in metal forming and are used as a reference, globally. Not only is this paper a compendium of most of the keynotes presented, but from 2001 onward, it has updates on new information on five keynote subject areas. The authors of each keynote have written an update with new information that has developed since the writing of the keynote. The authors of each section are shown in order of presentation. \'02 2008 CIRP

Strategies and limits in multi-stage single-point incremental forming

Abstract: Multi-stage single-point incremental forming (SPIF) is a state-of-the-art manufac-turing process that allows small-quantity production of complex sheet metal parts with vertical walls. This paper is focused on the application of multi-stage SPIF with the objective of producing cylindrical cups with vertical walls. The strategy consists of forming a conical cup with a taper angle in the first stage, followed by three subsequent stages that progressively move the conical shape towards the desired cylindrical geometry. The investigation includes material characterization, determination of forming-limit curves and fracture forming-limit curves (FFLCs), numerical simulation, and experimentation, namely the evaluation of strain paths and fracture strains in actual multi-stage parts. Assessment of numerical simulation with experimentation shows good agreement between computed and measured strain and strain paths. The results also reveal that the sequence of multi-stage forming has a large effect on the location of strain points in the principal strain space. Strain paths are linear in the first stage and highly non-linear in the subsequent forming stages. The overall results show that the experimentally determined FFLCs can successfully be employed to establish the forming limits of multi-stage SPIF

A study of incremental sheet forming by using water jet

In this work, a variant of the incremental sheet forming (ISF) process, namely the incremental sheet forming by using water jet (ISF-WJ), was studied. In the investigation, an ISF-WJ prototype machine was designed and developed. Different design concepts of the water jet nozzle were proposed and evaluated to achieve the maximum forming pressure by performing computational fluid dynamic (CFD) simulations. Based on the forming pressure distribution modeled by CFD simulations, finite element (FE) models were developed to study the sheet deformation behavior under the ISF-WJ process condition. Based on the understanding gained from the numerical study, experiments were conducted to validate the ISF-WJ process and the developed prototype machine. The results suggest that ISF-WJ is a feasible process to achieve improved surface finish of thin sheet parts. In addition, this study has found that water jet pressure plays an important role in preventing sheet wrinkling and obtaining an accurate geometry of formed parts

Mechanism investigation of friction-related effects in single point incremental forming using a developed oblique roller-ball tool

Single point incremental forming (SPIF) is a highly versatile and flexible process for rapid manufacturing of complex sheet metal parts. In the SPIF process, a ball nose tool moves along a predefined tool path to form the sheet to desired shapes. Due to its unique ability in local deformation of sheet metal, the friction condition between the tool and sheet plays a significant role in material deformation. The effects of friction on surface finish, forming load, material deformation and formability are studied using a newly developed oblique roller ball (ORB) tool. Four grades of aluminum sheet including AA1100, AA2024, AA5052 and AA6111 are employed in the experiments. The material deformation under both the ORB tool and conventional rigid tool are studied by drilling a small hole in the sheet. The experimental results suggest that by reducing the friction resistance using the ORB tool, better surface quality, reduced forming load, smaller through-the-thickness-shear and higher formability can be achieved. To obtain a better understanding of the frictional effect, an analytical model is developed based on the analysis of the stress state in the SPIF deformation zone. Using the developed model, an explicit relationship between the stress state and forming parameters is established. The experimental observations are in good agreement with the developed model. The model can also be used to explain two contrary effects of friction and corresponding through-the-thickness-shear: increase of friction would potentially enhance the forming stability and suppress the necking; however, increase of friction would also increase the stress triaxiality and decrease the formability. The final role of the friction effect depends on the significance of each effect in SPIF process

Evaluation of strain and stress states in the single point incremental forming process

Single point incremental forming (SPIF) is a promising manufacturing process suitable for small batch production. Furthermore, the material formability is enhanced in comparison with the conventional sheet metal forming processes, resulting from the small plastic zone and the incremental nature. Nevertheless, the further development of the SPIF process requires the full understanding of the material deformation mechanism, which is of great importance for the effective process optimization. In this study, a comprehensive finite element model has been developed to analyse the state of strain and stress in the vicinity of the contact area, where the plastic deformation increases by means of the forming tool action. The numerical model is firstly validated with experimental results from a simple truncated cone of AA7075-O aluminium alloy, namely, the forming force evolution, the final thickness and the plastic strain distributions. In order to evaluate accurately the through-thickness gradients, the blank is modelled with solid finite elements. The small contact area between the forming tool and the sheet produces a negative mean stress under the tool, postponing the ductile fracture occurrence. On the other hand, the residual stresses in both circumferential and meridional directions are positive in the inner skin of the cone and negative in the outer skin. They arise predominantly along the circumferential direction due to the geometrical restrictions in this direction.The authors would like to gratefully acknowledge the financial support from the Portuguese Foundation for Science and Technology (FCT) under project PTDC/EMS-TEC/1805/2012. The first author is also grateful to the FCT for the postdoctoral grant SFRH/BPD/101334/2014.info:eu-repo/semantics/publishedVersio